The fabric used in the construction of these products are designed to draw perspiration away from the head and cool the wearer through the evaporation process. Independent testing has shown the combination of the ear seals and helmet liner significantly improved impact protection to standard liners and ear seals. These products have been engineered to provide pain-free flying for pilots and aircrew to ensure the focus is on the primary mission, not the fit or stability of the flight helmet.
Key Features
Improved Protection
Independent and DoD testing have shown that the core material of these products deliver superior blunt impact performance over OEM product.
Improved Comfort
The Pro Flight Gear upgrade kit provides significantly improved comfort over similar product, even during extended mission duration.
Improved Stability
Product provides increased stability, most notably when helmet is equipped with additional ancillary equipment such as night vision goggles.
Thermal Stability
The internal fabric of our helmet liner provides thermal regulating properties. When operating temperature is high, the liner will remain cooler. When temperature is cool, liner will help retain the heat in.
Anti-Microbial
Liners and ear seals are enhanced with Permanent Anti-Odor and Anti-Microbial performance.
Modular Design
Our products will fit any US or foreign flight helmet. Upgrade now to bring new life to your old helmet.
Zero-G Helmet Comfort Liner
A drop in replacement liner to upgrade the pressure displacement and comfort of your existing flight helmet and enhance the overall fit. The suspension system (padding) is a rate and temperature sensitive material that conforms to the wearer’s unique head shape. These materials are covered in a heat and moisture wicking anti-microbial fabric.
Standard Comfort Liner
Liner Sizes
Zero-G Comfort Liners are available in lengths of 12”,13”, 14”, 15”, 16”, 17”, 18″
Pro Flight Gear Zero-G ALPHA Ear Seals
are available for ALPHA Eagle Flight Helmet only.
Available in 1/2″ and 3/4″ thickness.
Ear Seals with Flange
The laminate structure provides optimum comfort, noise attenuation, and maximum side impact protection. Available in 1/2″ and 3/4″ thickness.
Zero-G Enhancement Wedge
These products will not generate hot spots commonly associated with this type of life support equipment. Available in 3/4″ and 1-1/8″ thickness.
Combo Ear Cups
The ear seals will conform around objects such as eyeglass frames and not create discomfort. Available in 3/4″ and 1-1/8″ thickness.
The Sonic Interior Wall
allows stray noise to penetrate the interior wall, then dissipate into the ear seal’s sound deadening material. This layer also provides heat and Moisture Wicking
properties, keeping the user cool and dry.
Zero-G Noise Reduction Kit
The Zero-G Noise Reduction Kit can be used in conjunction with Pro Flight Gear Zero-G Ear Seals to provide heightened passive noise isolation and increase communication intelligibility.
The Zero-G Noise Reduction Kit fits into many existing flight helmets or passive aviation headset ear cups.
Key Features
Improved Passive Noise Attenuation
Low Cost, Lightweight Noise Reduction
Replacement for Factory Open-Cell Foam Materials
Easy Installation
Direct Drop-In
Zero-G Helmet Nape Pad
Nape Pad for HGU-56/P with new Harness system on ABH and RWH HGU-56/Ps (prevents roll when fitting helmet)
Made with the same Zero-G Materials as all above products.
All PFG Zero-G Products are Proudly Made in the U.S.A.