



Zero-G Helmet Upgrades from Pro Flight Gear are engineered with advanced fabric and materials designed to draw perspiration away from the cranium and cool the wearer through evaporation. Independent testing has shown that the combination of Zero-G ear seals and helmet liners significantly improves impact protection over standard liners and ear seals. These upgrades provide pain-free flying for pilots and aircrew — keeping focus on the primary mission, not the fit or stability of the flight helmet.

Independent and DoD testing have shown that the core material of these products deliver superior blunt impact performance over OEM product.
The Pro Flight Gear upgrade kit provides significantly improved comfort over similar product, even during extended mission duration.
Provides increased stability, most notably when helmet is equipped with additional ancillary equipment such as night vision goggles.
The internal fabric of our helmet liner provides thermal regulating properties. When operating temperature is high, the liner will remain cooler. When temperature is cool, liner will help retain the heat in.


Our products will fit any US or foreign flight helmet. Upgrade now to bring new life to your old helmet.
The Zero-G Helmet Comfort Liner is a drop-in replacement designed to upgrade pressure displacement and comfort in your existing flight helmet while enhancing overall fit. The suspension system (padding) is a rate and temperature sensitive material that conforms to the wearer’s unique cranium shape. These materials are covered in a heat and moisture wicking anti-microbial fabric.
Zero-G Comfort Liners are available in lengths of
13”, 14”, 15”, 16”, 17”, 18″
12″ Length available – Contact Us to order
Thicknesses available in
1/4”, 3/8”, 1/2”, 5/8”
(All ALPHA Liners are 13″ length)

Select Helmet System Below




Pro Flight Gear Zero-G ALPHA Ear Seals are available for ALPHA Eagle Flight Helmet only.
Available in 1/2″ and 3/4″ thickness.
The laminate structure provides Optimum Comfort, Noise Attenuation, and Maximum Side Impact Protection.
Available in 1/2″ and 3/4″ thickness.
These products will not generate hot spots commonly associated with this type of life support equipment.
Available in 3/4″ and 1-1/8″ thickness.
*Non ANR Compatible*
The ear seals will conform around objects such as eyeglass frames and not create discomfort.
Available in 3/4″ and 1-1/8″ thickness.
The Sonic Interior Wall allows stray noise to penetrate the interior wall, then dissipate into the ear seal’s sound deadening material. This layer also provides heat and Moisture Wicking properties, keeping the user cool and dry.
The Zero-G Noise Reduction Kit can be used in conjunction with Pro Flight Gear Zero-G Ear Seals to provide heightened passive noise isolation and increase communication intelligibility.
The Zero-G Noise Reduction Kit fits into many existing flight helmets or passive aviation headset ear cups.
*Your request for a quote or information will be responded to in the order received, typically within 3 to 5 business days.